Aerotech aircraft services provides delco and bendixeclipse generators for the repair or overhaul of aviation systems on corporate, general and military aircraft. Airworthiness, accepted by the faa, specified in the engine maintenance manual, overhaul manual, and service bulletins and operated within the limitations published in cmi engine operators manual and the aircraft manufacturers aircraft flight manual pilots operating handbook afm poh. National airparts n400 alternator general information manual. Announce release of new stator assembly pn 656079 subject. Aerotech ford overhauled alternators aerotech of louisville specializes in the overhaul, repair and distribution of general, corporate and military aviation charging and starting system accessories. Falcon aero alternators are overhauled using only faapma or faa approved components. Hartzell engine technologies announces that the popular planepower flysafe fs series lightweight primary and standby alternators are available for immediate delivery. Detailed information can be found on our web site at.
The engine is provided with a gear driven alternator. The f412f424series alternators are highreliability, heavyduty alternators. It contains a wealth of information about how to properly install and maintain your alternator so that it may give you many years of safe and reliable service. Every 500 hours, alternators should be removed from the aircraft and opened up for a comprehensive internal inspection. If it goes beyond our capabilities or is not repairable, we can exchange with one from our inventory. Aerotech ford overhauled alternators aircraft spruce. View and download diamond da20c1 maintenance manual online. C75, c85, c90 and o 200 series engine overhaul manual. Incorporate identification characteristics for stator assembly pn 649303 revision g and h. Please note that the deluxe repair kit may not contain all parts required for overhaul.
Our fully equipped stateofart overhaul, maintenance and repair facility has been the key to our success for providing the total lycoming and continental motors aircraft engine overhaul package for fast and reliable repair and overhaul of aircraft engine cylinders, camshaft. M2 maintenance and overhaul manual o200d, x m6 maintenance and overhaul manual io240. Skytec offers lightweight, hightorque starters that are leading the aircraft industry for lycoming, continental, franklin and rotax engines. Aircraft technical publishers atp is the aviation industrys premier provider of information tools and services for manufacturers, operatorsowners, and maintenance providers. Aircraft alternators are the source of electrical power in an aircraft. We overhaul, exchange, repair, and bench check aircraft alternators. Our line of quality products aircraft alternators falcon aero alternators are overhauled using only faapma or faa approved components. Planepower alternators are the product of years of research, development and intensive testing. Aircraft alternator owners manual thank you for purchasing a hartzell engine technologies alternator. Chief overhauled alternators brands falcon aircraft accessories. On the other hand, engine cylinders, starters, alternators, propellers are all. Perform the engine operational check according to instructions in section 63. Aviation alternators mecc alte produces a range of 400hz aircraft alternators for the aviation industry.
Troubleshooting tips for aircraft alternator and generator. An faa 83 airworthiness certificate is available upon request. Perform an installation inspection according to instructions in section 32. Continental motors technical publication library has moved to aircraft technical publishers. Technical service manual service manual for the 12 diode 4000 series alternator troubleshooting, diagnostics. Engine preservation for active and stored aircraft.
Deluxe repair kits add a coil, distributor block and a distributor gear to the applicable standard repair kit. Automatic fixed af emergency locator transmitter with manual or auto matic activation. X30531 alternator service instructions continental alternators. Currently available for bendixcmi 20 series, 200 series, and 1200 series aircraft magnetos. Kelly aerospace alternators from aircraft spruce europe. X30531, cmi alternator service support manual, august 2011. Causes of charging system failure 3 alternator disassembly 4 negative rectifier ring removal 5 postive rectifier ring removal 6 front bearing removal 6. The aircraft starting motor using gear reduction drive the starting circuit is designed to carry high current with a minimum loss of voltage.
Service information letter continental motors, inc. As the oem, and the largest aviation alternator overhaulrepair facility in. In comparison to airplane generators, airplane alternators have a much smoother electrical output and can be brought to. Remove engine cowling and aircraft components necessary to gain access to the alternator. The new americanmade engine boasts of a 199 pounds dry weight alternatively, the o200a engine is available, as are numerous older used continental engine installations. M2, o200d and x series engine maintenance and overhaul manual, june 2017. Teledyne continental motors is now producing a lightweight version of the o200 engine specifically for light sport aircraft. Continental o200d lightweight light sport aircraft engine. Browse our selection of aircraft alternators at our online store. Continental at overhaul 100% parts replacement list engine model. We load test every unit to manufactuers original operating specs before we release it to you. It contains a wealth of information about how to properly install and maintain your alternator so that it may. We have overhaul capability on fordcessna, chryslerpiper,tcm and prestoliteelectrosystemskelly aerospace alternators.
Alternator inspection frequency during 500hour inspection procedure 1. In addition to offering overhauled versions of our products, we also overhaul ford. Purchase delco and bendixeclipse generators from aerotech. N400 alternator general information manual belt and gear drive models 100200 amps, 12 and 24 volt. National n400 alternators are compatible with standard airframe oem and aftermarket alternator control units and voltage regulators. The faa requires the following parts to be overhauled or replaced for a lycoming engine to be considered overhauled.
This series currently includes the c75, c85 and c90 in the 8, 12, 14 and 16 configuration and the 0 200. Alternator product information high power outputextreme reliabilitylight weight national alternators are faapma approved replacements for most general aviation aircraft and the oem choice of numerous airframe and engine manufacturers worldwide. Your question should one always rebuild at 2,000 hours is a little difficult to answer. Formatted to het design standards hartzell engine technologies het is the leading oem supplier of aircraft cabin heating solutions and engine accessories, including turbocharging systems, alternators, starters, and fuel pumps. Aircraft spruce carries the full line of alternators, and starters which are remanufactured by kelly. Typically used in ground power units gpu our range from 5 200 kva is built for high reliability when power supply is critical.
These are built and tested on the same equipment as used for new alternators. Overhaul manual, and service bulletins and operated within the limitations. When installed in place of alternators with a lower output rating. Since the first edition was published the teledyne continental four cylinder c series engines have been expanded several times. Each component has been engineered, developed, tested and retested exclusively for use in general aviation aircraft.
You will, for a very short period of time, be raising the system voltage. This circuit includes the battery, solenoid starting switch, manual starting switch, starting motor, the connecting wiring and the vehicle frame. Aircraft accessories of oklahoma handles aircraft alternators and alternator drive couplings. M2 maintenance and overhaul manual o 200 d, x m6 maintenance and overhaul manual io240. This includes new alternators, alternator conversion kits, overhauled alternators, alternators on exchange basis, and voltage regulators. We load test every unit to manufactuers original operating specs before we release it. Piperchrysler part numbers include 2642996, 2642997, 3656623, 3656624, and 4111810. Engine inspection and service aircraft engine overhaul.
Since this is being done on the aircraft caution must be taken to not damage anything in the electrical system. Atp partners with more than 50 manufacturers to help thousands of customers in nearly a hundred countries ensure the highest levels of airworthiness, equipment and. Quality aircraft accessories can also bench test, repair or overhaul your aircraft alternator inhouse. Failure to do so may result in damage to the aircraft and equipment. Aircraft spruce supplies components for a wide variety of homebuilt aircraft and discount pilot supplies. For information specific to the continental motors engine series. The aircraft engine will be used to rotate the alternator or generator similar to using a test bench. In comparison to airplane generators, airplane alternators have a much smoother electrical output and can be brought to a higher speed much more quickly.
The published maintenance manuals, overhaul manuals, operator manuals and installation and operation manuals for gasoline engines are listed below. Continental motors o200d installation and operation manual. Falcon aero is a small family business without a huge overhead and therefore can keep our operating costs down and pass on the savings to you. Hartzell engine technologies announces it is now the exclusive supplier of planepower alternator assemblies for lycoming factory overhauled and rebuilt engines. Aviation alternators aircraft alternator manufacturers. According to hutchison, overhauled planepower alternators are the same as new since many parts are not reused. Cessna, beech, piper and other general aviation aircraft. Continental aircraft engines o200 parts catalog rob. Teledyne continental aircraft engine service bulletin compliance will enhance safety reason for revision.
Falcon aero was established to offer high quality aircraft alternators, starters and generators to the general aviation community at an affordable price. Quality aircraft accessories qaa stocks a wide variety of aircraft alternators and alternator drive couplings. There are several stc generator to alternator conversions, as well as pma approved aircraft alternators for many aircraft with vintage engines. We are aviation alternator manufacturers for a range of 400hz aircraft alternators. Technical service manual service manual for the 12 diode 4000 series alternator troubleshooting, diagnostics and repair. This video explains how to properly install the continental gear coupling on to a permold engine planepower direct drive alternator. Planepower alternators and regulators all come with a twoyear warranty. Hartzell engine technologies hartzell engine technologies, cessna fuel pumps, aircraft alternators select a category from the list on the left hartzell engine technologies primary focus is dedicated to their five 5 core product lines. The 4000 series alternators are air cooled, belt driven units designed for heavy duty diesel engine applications. We have pmad new replacement components for these brands. Conduct a normal takeoff with full power full rich conditions and monitor the engine rpm, oil pressure, cylinder head temperatures and oil temperatures.
Aircraft spruce carries the full line of alternators, generators, and starters which are remanufactured by hartzell engine technologies for installation in general aviation aircraft. Remove the alternator according to instructions in section 104. This alternator is uniquely engineered to provide the finest performance and durability for your vessel. Replace the drive hub if slippage occurs under 100 inch pounds of torque. Access skytec aircraft starter maintenance manuals for continental, lycoming, franklin and rotax engines. Make sure to refer to the applicable airframeengine manufacturers manual for.
The starting motor cranks the engine for starting while. The 4000 series alternators are air cooled, belt driven units designed for heavy duty diesel engine. Instruction sheets for delco remy alternators delco remy. Factory overhauled aircraft alternator units are available on an exchange basis i. Aerospce for installation in general aviation aircraft. Typically used in ground power units gpu, our range from 5 200 kva is built for high reliability. Alternator ford, doff10300j, from falcon aircraft accessories. If they find the overhauler is not complying with this on any of his engine overhauls, they will give you a phone call saying yours has to be redone, or description of the work changed to repaired and tsmo not allowed to be zero. As a result of these efforts, plane power alternators offer significant improvements over legacy aircraft alternator offerings. In the last segment, we covered the basics of alternator inspections and maintenance, primarily focusing on beltdriven alternators and external, 100hour inspections this time, lets dive into the alternator itself and discuss the more comprehensive 500hour inspec. Delcoremy generator 12,14,16 and 0200 12 volt, 20 amp.
These units feature an integralexternal voltage regulators, fully enclosed brushes, builtin rectifier assemblies with solid lead frame and extra large heat sinks, a dynamically balanced rotor, and heavy duty stator and bearings. Aircraft overhauled exchange alternators planepower. If the aircraft is put into service and oil analysis is going to be. Continental aircraft engines in our factory are reprinted herein by permission.
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